In this blog, we’ll explore Flameproof Push Button Stations, their standards, wiring methods, and practical use cases to ensure safe and reliable operations.
Let’s begin!
The perilous environment of industries demands the utmost safety standards and devices. Even a single accident can take a toll on working members and industry assets. If one adheres to flameproof equipment, preventing accidents and fire hazards becomes easy. Flameproof push button stations will take safety measures one step further.
Flameproof push button stations are a special type of electrical panel that can work safely in areas with fire hazards. They have push buttons with safety enclosures to prevent internal sparks or arcs from catching fire. So, automation systems and machines can operate without glitches with these panels.
Let’s learn more about these unique push-button stations, flameproof standards, installation, and uses.
Understanding Flameproof Standards:
Meeting flameproof panel standards will ensure that the industry is a safe place to work. Also, these certifications are mandated by the government. So, complying with these standards and certifications will help to avoid unnecessary legal implications and problems. Here’s what to look for:
BIS Certification (IS/IEC 60079)
- It is needed for every electrical and non-electrical component in an explosion-prone setting.
- Related Bodies: Bureau of Indian Standards (BIS).
- Compliances: IS/IEC 60079.
PESO Approval
- In case of fire risks or hazards, required for every panel, switch, and equipment
- Related Bodies: PESO, under the Ministry of Commerce and Industry.
- Compliances: PESO certification in oil, gas, and Petroleum settings.
International Standards (IECEx & ATEX) – FOR EXPORTS
- Products made for both Indian and global markets.
- Related Bodies: IEC and ATEX.
- Compliances: IEC 60079 and ATEX.
You May Find This Important: Interpreting Hazardous Locations Markings for IECEx Equipment
How to safely wire and install?
Choosing an explosion-proof control station is a smart move to keep hazards at bay. But it is equally essential to install and do wiring properly. Otherwise, the flameproof panel won’t work up to expectations and can become unreliable.
Proper wiring:
Manufacturers give certain protocols and recommendations for wiring. It is best to use the certified or recommended wires to match the safety ratings. Cables should be properly sealed to prevent any gas ingress. It is best to leave the wiring to the experts.
Installation:
Any slight change or mistake can compromise safety. So, seek expert help for the installation process. This is how a typical installation will look:
- Pre-check: First, see if the equipment meets the standards and is free of damage. Then, check and clear the area where you need to carry out the installation.
- Mounting: Pick a suitable area to mount the flameproof panel.
- Fitting the cable glands: Install the glands properly. Double-check if the wiring length is proper and the seals are in place.
- Wiring: De-energise first and neatly place the wires.
- Final Checks: Secure the joints and perform re-checking.
Maintenance and Safety Precautions:
- Properly do the wiring and installations as per the manufacturer’s instructions.
- Check the pushbuttons and pilot lights for any damage.
- No waiting to replace worn-out or broken components.
- Equip industrial-grade transformers to prevent voltage drops.
Where to use it?
Install Flameproof push button station in settings like:
- Oil & Gas Platforms
- Chemical & Petrochemical Plants
- Pharmaceuticals
- Paint Spray Booths & Coating Lines
- Mining & Metal Processing
Read More: Top 10 Industries That Rely on Flameproof Equipment for Safety
Related Flameproof Products:
A complete flameproof control setup often has:
- Control Stations: These are panels with buttons, switches and pilot lights.
- Junction Boxes: Used to secure the wire splicing points.
- Distribution Panels: Have breakers and relay enclosures for industry settings.
- Cable Glands & Conduit Fittings: Keep the wires in place and create a conduit system.
Recommended Read: A Comprehensive Guide on Flameproof Control Stations
Conclusion
Safety comes first in any industry dealing with volatile gases, flammable chemicals and other fire hazards. Flameproof push button stations can help industries to safeguard their facilities in a better way. These panels will help your machinery to automate and make operations easier. Not only safety, but it will also help to comply with the safety standards needed legally. So, install these Flameproof control panels and inspect them regularly to ensure their smooth functioning. Standard options may offer basic protection, but tailored Flameproof Push Button Stations from Bharat Flameproof ensure complete safety, efficiency, and compliance.
FAQs
Mostly yes. But flameproof is used in places where a potential explosion can occur, like in a motor. Explosion-proof panels are placed where external explosions can happen, like near volatile gas or dust.
Check them every 3–6 months. Look for tight connections, corrosion, intact seals, and clean flameproof joints.
Replace immediately with a certified gland rated for the same explosion-proof classification.
